Powered Roller Conveyor advantages
When is the powered roller conveyor technology the right choice for me?
More than just rollers.
What are the special features of the powered roller conveyor technology?
Robotunits offers zero pressure accumulation conveyors (ZPA) in various length modules. This type of conveyor technology is driven by a motorized driven roller (MDR). These MDRs have a 24-volt DC motor inside a 50 mm diameter roller. Here you will find further information on our powered roller conveyor system.
The powered roller conveyor with zero pressure accumulation logic (ZPA) is divided into individual zones. The various zones are interconnected and communicate with each other. If a transported product moves towards an occupied zone ➍, the product remains in the previous unoccupied zone ➌. When the previously occupied zones become unoccupied ➍, the upstream zones follow in turn automatically ➌.
- "Plug and Play“ solution with decentralized controller = no higher-level control required (e.g. PLC)
- Only the required rollers turn = energy efficient
- Zero pressure accumulation (no-contact) conveying
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Zero pressure accumulation conveying
by hand
by start sensor
by push-button
by external control
Convey through
Release via push-button
Release via external signal
by hand
by push-button
by external control
As standard, a zone consists of one motor roller und three conveyor rollers. Depending on the goods to be transported, the rollers are placed at the appropriate distance from each other. In addition, integrated sensors and controllers ensure precise control of the powered roller conveyor technology.
The last motor roller in the conveying direction with an uneven number of motor rollers can be connected to the right or left of the controller. This is automatically recognized by the controller.
The controller recognizes when it is a longer zone with 2 motor rollers. Then there are 2 motor rollers and only one sensor connected to the controller.
With the specially developed extrusion for the Robotunits powered roller conveyor technology, we offer a simple and integrated side guide in which the recessed rollers are already guided laterally by the profile for safe conveying. Depending on the transport task, other side guides can also be used.
Guide range with standard square tube length 150 mm
(special length possible)
Guide range with minimum square tube length 30 mm
(other lengths possible)
The side guide bases or clips must be evenly distributed over the entire length. Please ensure that you do not exceed the maximum distances!
The side guide joints are connected to each other using the GST M08x040 grub screw.
- Protection guard integrated into roller
- Drive head for power transmission using Poly-V belts
- Brushless 24V DC motor
- Lower energy consumption and operating costs
- Reduced wear = less maintenance
- Reduced noise
The right technology for the right application.
What are the advantages of roller conveyors over other conveyor technologies?
Roller conveyors offer customized solutions for specific requirements by making it particularly easy to adjust the arrangement of the rollers and the configuration of the conveyor. Roller conveyors are the ideal solution, configuration of the conveyor. Roller conveyors are the ideal solution, especially for transporting classic small load carriers, cardboard boxes or materials with a larger contact surface. The slim design of roller conveyor systems also scores highly in space-saving applications. The wide range of possible applications for roller conveyor technology with transport operations in storage direction or a different storage direction, at almost any angle, around curves or even over slight inclines allow the ideal, customized design of an automation solution.
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Improve your processes and save time with our flexible roller conveyor system. Let us advise you. Contact us now
You have to break an egg to make an omelet.
Which advantages do powered roller conveyors offer in terms of maintenance?
Thanks to simple punched holes in the Robotunits extrusion, rollers can be replaced individually.
The topic of maintenance is unavoidable, especially in manufacturing companies. Some conveyor belts require regular inspections and maintenance work to prevent wear and breakdowns. This can lead to increased operating costs. Powered roller conveyors require very little maintenance. With an energy-efficient drive and durable components, the total cost of ownership can also be reduced in the long term. Thanks to few wearing parts powered roller conveyors transport your materials from A to B reliably and with a long service life.
Sustainable automation with powered roller conveyors.
How environmentally friendly are powered roller conveyors?
Projection: At a constant speed of 30 m/min, this results in an annual distance of 15,552 km. Multiplying this distance by the energy costs of €0.20 per kWh results in a total cost of €41.47 for the entire power consumption of the motor roller (at a voltage of 24 VDC and a current of 1.0 A).
In terms of environmental aspects, both belt conveyors and powered roller conveyors consume energy. However, the use of energy-efficient motors and recyclable materials reduces the ecological footprint of both systems. Especially with a low 24V drive, as with the Robotunits powered roller conveyor technology, a lot is achieved with low consumption. The longer service life of all types of rollers also benefits powered roller conveyor technology in terms of sustainability.
Conclusion
The choice between belt conveyors and powered roller conveyors depends on various factors, including the goods to be transported, flexibility, efficiency and maintenance requirements. Companies should carefully consider these aspects in order to find the optimal solution for their individual requirements and maximize the efficiency of their material handling processes. We will be happy to support you in this decision at any time.
If you need more information or advice on choosing the right material handling system, we will be happy to assist you. Contact us today to find out more about our modular automation solutions.
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Our modular roller conveyor system offers maximum flexibility and efficiency for your production. Customize your system and increase your productivity.
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